Control cabinet construction

  • Modern "Perforex" drilling and milling processing center
  • Processing of all machinable materials such as sheet metal, housing, plexiglass covers
  • Painting (wet paint) and powder coating
  • Construction of copper busbar systems
  • Equipping the control cabinets with channels, DIN rails, chassis systems
  • Wiring according to American standard UL508A, DIN, EN, IEC
  • Testing according to DIN EN 61439 part 1/2 with test reports, certificates and documentation
  • Ongoing revision during production

Engineering

Planning / electrical construction

  • Planning and electrical construction according to IEC standard or American standard UL508A, NFPA79
  • Data transfer from external CAE systems
  • Stocktaking/Retrofit/Revisions
  • Evaluation of safety-related machine controls according to DIN EN ISO 13849
  • Systems used: EPLAN, WSCAD

PLC programming

  • Creation of programs for various controls (Siemens, Allen Bradley, Beckhoff, Mitsubishi)
  • Programs used: Siemens Step7, TIA Portal V14, WinCC
  • Connection to the control system of our customers
  • Creation of high-level language programs C++
  • Creation of data blocks as required

Serial production

Another focus of activity at our location in Weißbach is Serial production

  • Production of control cabinets and control cabinet assemblies in Serial
  • Design, construction and assembly according to specific requirements of our customers
  • High efficiency through optimization of the manufacturing processes
  • Complete machine assembly in our Darmstadt branch
  • Mechanical assembly, electrical wiring and commissioning according to customer specifications

Special equipment construction

  • Electronic and electromechanical assemblies produced in small-medium sized batches
  • In addition to electrical equipment, the focus is on the mechanics, pneumatics and hydraulics
  • Fulfillment of high quality requirements including the demands from the military defense sector
  • Cable production according to the VG 95211 standard

Robotics

Offline programming according to the programming regulations of the European OEMs

  • Generation of collision-free OLP paths
  • Integration of PLC instructions and macros, etc.

Online programming

  • Integration of the 7th axis, if required
  • Integration of applications and subsystems requested by the customer.

Calibration of VG 95211 robots

Systems used: Process Simulate and RobCAD

Sign making

Production of various lettering in all languages:

  • Device Tags
  • Conductor and cable labeling
  • Clamp lettering
  • Company logos (plotted)

Printing / Engraving on:

  • Foil, plastic, metal

Using:

  • Laser printer
  • Thermal Transfer printer
  • Inkjet printer with UV curing
  • Cutting plotter
  • Engraving machine

We also document our complete Switchgear Cabinets.