Control Cabinet Construction

  • Modern "Perforex" drilling and milling processing center
  • Processing of all machinable materials such as sheet metal, housing and plexiglass covers
  • Varnishing (wet paint) and powder coating
  • Construction of copper busbar systems
  • Equipping control cabinets with channels, mounting rails and chassis systems
  • Wiring according to the American standard UL508A, DIN, EN and IEC
  • Testing according to DIN EN 61439 section 1/2 with test reports, certificates and documentation
  • Ongoing revision during production

Engineering

Planning / Electrical Construction

  • Planning and electrical construction according to IEC standard or American standard UL508A including NFPA79
  • Data import from external CAE systems
  • Stocktaking/Retrofit/Revisions
  • Assessment of safety-related machine controls according to DIN EN ISO 13849
  • Systems used: EPLAN and WSCAD

PLC / Programming / Installation

  • Creation of programs for various control units (Siemens, Allen Bradley, Beckhoff, Mitsubishi, WAGO)
  • Programs used: Siemens Step7, TIA Portal V14, WinCC, Codesys
  • Connection to the control system of our customers
  • Creation of high-level language programs C++
  • Creation of data blocks as required

Serial Production

Another essential focus of our activities at the site in Weissbach is the serial production

  • Serial production of control cabinets and control cabinet assemblies
  • Design, construction and assembly according to specific requirements of our customers
  • High efficiency through continuous optimization of the manufacturing processes
  • Complete machine assembly in our Darmstadt branch
  • Mechanical assembly, electrical wiring and commissioning according to customer specifications

Special Equipment Construction

  • Electronic and electromechanical assemblies in medium and small sized batches
  • In addition to electrical equipment, the focus is on the mechanics, pneumatics and hydraulics
  • Fulfillment of high quality requirements including the demands from the military defense sector
  • Cable production according to the VG 95211 standard

Research and Development

  • Development of energy supply systems for commercial vehicles and other areas of application
  • System integration of fuel cell systems and electrical storage components
  • Over 20 years of experience with fuel cell systems, modular energy supply systems and their system components

 

The FLEXIVA development team worked on a hydrogen-powered tram as part of a collaborative project.

This energy supply solution for trams with PEM fuel cell systems and lithium titanate batteries was combined into a highly efficient overall tram concept.

Sign Lettering

Production of various lettering in all languages:

  • Device Tags
  • Conductor and cable labeling
  • Clamp lettering
  • Company logos (plotted)

Printing / Engraving on:

  • Foil, plastic, metal

Using:

  • Laser printer
  • Thermal Transfer printer
  • Inkjet printer with UV curing
  • Cutting plotter
  • Engraving machine

We also document our complete Switchgear Cabinets.